Category: Industry trends

Kmorgan has launched the CB06560 servo drive and the PRD-B040SAIB-6 drive system: providing a complete solution for high-precision motion control

Kollmorgen, a global leader in motion control, announced today the launch of a complete solution for the CB06560 servo drive and the PRD-B040SAIB-6 drive system. The release of this innovative product provides equipment manufacturers with a complete motion control ecosystem from motors to drives, which is particularly suitable for industrial automation applications that require high-precision and high-reliability motion control.

Integrated system solution

The perfect combination of CB06560 servo driver and PRD-B040SAIB-6 drive system:
• Seamless integration: Drive solutions optimized specifically for Kollmorgen servo motors

• Outstanding performance: Offers precise torque control and speed regulation capabilities

• Intelligent collaboration: The optimal matching between the motor and the driver ensures the efficient operation of the system

Core features of CB06560 servo driver

1. Advanced control performance
32-bit digital signal processor

• High-speed closed-loop control algorithm

Adaptive filtering technology

2. Flexible configuration capability
• Multiple control mode options (torque, speed, position)

• Programmable I/O interface

• Supports multiple feedback devices

3. Reliable operation guarantee
• Multiple protections including overcurrent, overvoltage and overheating

Real-time fault diagnosis function

• Safety Torque Off (STO) function

Features of the PRD-B040SAIB-6 drive system

• High power density: Compact design saves installation space

• Intelligent heat dissipation management: Optimized thermal design ensures long-term stable operation

• Easy installation: The plug-in connection design reduces installation time

• Wide compatibility: Supports multiple motor types and specifications

Technical specifications
Rated output power: 6.5kW

Input voltage: 400-480V AC, three-phase

• Continuous output current: 12A

• Peak output current: 24A

• Control interface: EtherCAT, CANopen

• Protection grade: IP20

• Operating temperature: 0-55°C

Application field
Precision machine tool equipment

• Industrial robot system

“Automated production line”

Packaging machinery

• Material handling system

Intelligent connection, Safety without boundaries: The HIMA F8627X communication module redefines the new standard for the interconnection of safety systems

In the wave of Industry 4.0 and digital transformation, the deep integration of security systems and intelligent manufacturing is becoming a new trend in the industry. HIMA, a global leader in functional safety, today launched the revolutionary F8627X high-performance safety communication module. This module, with its outstanding multi-protocol compatibility, powerful data throughput performance and unprecedented integration flexibility, builds a future-oriented digital communication bridge for modern industrial safety systems.

The core engine of digital integration for security systems

The HIMA F8627X is a high-performance safety communication interface module specifically designed for the new generation of HIMA safety controllers, such as the F8650X, F8652X series, etc. As an “intelligent data hub” between the safety control system and the upper-level information management system, F8627X breaks through the limitation of information silos in traditional safety systems, achieving a deep integration of safety data with process control and production management systems, and creating a truly digital safety platform for customers.

Native support for multiple protocols enables all-round interconnection

The revolutionary breakthrough of the F8627X module lies in its native support for multiple mainstream industrial Ethernet protocols:
• OPC UA: It provides standardized data modeling and secure communication capabilities, supports Pub/Sub mode, and achieves seamless integration with upper-level systems such as MES and ERP

• PROFINET IRT: Supports real-time communication to ensure high-precision synchronization with the motion control system

• Modbus TCP/IP: Ensures compatibility with widely used SCADA systems and smart devices

• EtherNet/IP: Meets the connection requirements of mainstream devices in the North American market

Core features and technological innovations

• Outstanding data processing performance: Equipped with high-performance multi-core processors and supporting 10-Gigabit Ethernet communication, data throughput is increased by 500%

• Enhanced network security features: Integrated TLS 1.3 encryption, hardware firewall and deep packet inspection technology to ensure communication security

• Time-Sensitive Network (TSN) : Supports the IEEE 802.1Qbv standard to achieve deterministic network communication

• Redundancy and high Availability: Supports PRP/HSR network redundancy protocols to achieve zero-second switching

• Intelligent diagnostic function: Integrated with an AI-driven network status prediction and fault early warning system

Application scenarios

The F8627X communication module is an ideal choice for the following digital applications:
• Digital Twin System: Real-time synchronization of security status data, building a high-precision security digital twin

Predictive maintenance: Analyzing the safety status trends of equipment through machine learning algorithms

• Cloud-based security monitoring: Achieve cloud-based deployment and remote operation and maintenance of security systems

• Cross-platform integration: Supports deep integration with third-party security systems

Precise perception and reliable collection: The HIMA F3236 digital input module builds a reliable signal foundation for safety systems

In industrial safety control systems, the accurate collection of on-site signals is the first line of defense to ensure the reliable execution of safety functions. The F3236 digital input module launched by HIMA, a global leader in functional safety, offers precise and reliable digital signal acquisition services for safety control systems with its outstanding signal processing capabilities and reliable electrical isolation performance, making it the most trusted “perception guardian” in the safety chain.

A reliable cornerstone for safety signal acquisition

The HIMA F3236 is a highly reliable digital input module specially designed for the safety control system of HIMA. This module adopts advanced signal processing technology and electrical isolation design, capable of accurately collecting various on-site switch signals (such as limit switches, emergency stop buttons, pressure switches, etc.) and reliably transmitting these signals to the safety controller for processing, ensuring that the safety system can make correct safety decisions based on the real on-site conditions.

Designed for harsh industrial environments

The core value of the F3236 digital input module is reflected in:
• High-precision signal acquisition: Professional signal conditioning circuits are adopted to ensure the accuracy and reliability of signal acquisition

• Strong electrical isolation: Enhanced isolation is adopted both between channels and on the system side to effectively suppress electromagnetic interference and prevent signal crosstalk

• Intelligent diagnostic function: Real-time monitoring of channel status, providing fault diagnosis information such as open circuit and short circuit

• Flexible configuration: Supports multiple input signal types to meet the interface requirements of different field devices

Core features and advantages

• High channel density: A single module supports multiple digital input channels, optimizing rack space and enhancing system integration

• Outstanding anti-interference capability: Utilizing photoelectric isolation technology, it can withstand electromagnetic interference in harsh industrial environments

• Real-time status indication: Each channel is equipped with LED status indicator lights, facilitating rapid fault location and maintenance

• Hot-swappable support: Supports online replacement, greatly simplifying maintenance work and reducing system downtime

• Seamless system integration: Specifically designed for HIMA safety control systems, it is plug-and-play and easy to configure

Application scenarios

The F3236 digital input module is an ideal choice for the following safety-critical applications:
• Emergency stop system: Collects safety signals such as on-site emergency stop buttons and safety door switches

• Fire and gas detection system: Connect fire detectors, gas detectors and other alarm signals

• Process safety system: Collects process safety signals such as pressure switches and temperature switches

• Mechanical equipment protection: Connect protection signals for equipment such as rotational speed monitoring and vibration detection

Precise monitoring, continuous protection: The HIMA F7131 power monitoring module creates an intelligent power guardian for safety systems

In the field of industrial safety control, the stability and reliability of the power supply system are the cornerstone for ensuring that safety functions are foolproof. The F7131 power monitoring module launched by HIMA, a global leader in functional safety, offers comprehensive power status monitoring and protection for the safety systems of critical industrial facilities with its outstanding monitoring accuracy and intelligent early warning capabilities, serving as the “intelligent guardian” of safe power supply systems.

The intelligent eye of the safe power supply system

The HIMA F7131 is a high-precision power supply monitoring module specially designed for the safety control system of HIMA. This module adopts advanced sensing technology and intelligent algorithms, capable of real-time monitoring of key parameters of the power supply system, including voltage, current, power, frequency, etc. It provides comprehensive visualization of the power supply status for operation and maintenance personnel, ensuring that the safety control system always receives high-quality power supply.

Intelligent monitoring designed for ultimate reliability

The core value of the F7131 power supply monitoring module is reflected in
• Multi-parameter precise monitoring: Simultaneously monitors key parameters such as AC/DC voltage, current, and power factor, with a measurement accuracy of 0.5 grade

• Intelligent early warning function: Multiple alarm thresholds can be set to issue early warnings at the initial stage of power supply abnormalities, preventing potential problems before they occur

• Trend Record Analysis: Supports long-term data recording, providing power quality trend analysis and report generation

• Redundant monitoring architecture: Supports redundant configuration of modules to ensure the high reliability of the monitoring system itself

Core features and advantages

• High-precision measurement: Utilizing 24-bit high-precision ADC and professional metrology chips to ensure the accuracy of measurement data

• Real-time monitoring: Millisecond-level data refresh rate, real-time capture of power transient anomalies

• Intelligent diagnosis: Built-in power quality analysis algorithm, capable of identifying abnormal conditions such as voltage sags, surges, and harmonics

• Flexible configuration: Supports multiple ranges and wiring methods to meet the monitoring requirements of different voltage levels and power supply systems

• Seamless integration: Integrate with the control system via PROFIBUS or PROFINET interfaces to achieve data sharing and remote monitoring

Application scenarios

The F7131 power monitoring module is an ideal choice for the following key applications:
• Emergency stop system: Ensure the power supply quality of the ESD system to prevent malfunctions or failures caused by power issues

• Fire alarm system: Monitor the power status of the FGS system to ensure the reliability of fire alarms

• Critical process control: Nuclear power plants, chemical plants and other occasions with extremely high requirements for power supply quality

• Infrastructure: Power monitoring for safety-critical applications such as railway signals and tunnel monitoring

Lasting power, safety foundation: The HIMA P8403 power module provides reliable energy support for safety systems

In industrial safety control systems, a stable and reliable power supply is the primary prerequisite for ensuring that safety functions are foolproof. The P8403 power module launched by HIMA, a global leader in functional safety, as an important component of safety control systems, is providing uninterrupted energy support for the safety systems of critical industrial facilities worldwide with its outstanding stability and strong redundancy capabilities, becoming the most reliable link in the safety chain.

The power core of the safety control system

HIMA P8403 is a highly reliable power supply module specially designed for HIMA safety control systems. This module adopts advanced power management technology and redundant design concepts, capable of providing stable and clean DC power for the entire safety control system (including CPU modules, I/O modules, etc.), ensuring that the safety system can still operate continuously and stably even in the event of grid fluctuations or abnormal conditions, truly achieving the safety guarantee of “never losing power”.

Designed for the ultimate security requirements

The design of the P8403 power module fully takes into account the most demanding industrial application environments. Its core value is reflected in:
• Dual redundancy design: Supports N+1 redundancy configuration. When the main power module fails, the backup module can switch without interference to achieve uninterrupted power supply

• Wide voltage input range: Adaptable to AC input voltages ranging from 85V to 264V, it can handle grid fluctuations with ease

• Intelligent monitoring function: Real-time monitoring of output voltage, current and temperature parameters, providing comprehensive status diagnosis information

• Hot-swappable function: Supports online replacement, greatly simplifying maintenance work and reducing system downtime

Core features and advantages

• Extremely high reliability: Utilizing industrial-grade components and optimized heat dissipation design, it ensures an average mean time between failures of up to hundreds of thousands of hours

• Outstanding grid adaptability: Strong anti-interference capability, capable of suppressing interference signals such as surges and spikes in the power grid

• Comprehensive protection functions: Equipped with overvoltage, overcurrent, short circuit and overheat protection to ensure the safety of the power module and subsequent equipment

• Flexible configuration methods: Supports single-module operation or redundant configuration to meet the needs of different application scenarios

• Simple maintenance diagnosis: Through LED indicator lights and system diagnostic functions, faults can be quickly located, reducing maintenance time

Application scenarios

The P8403 power module is an ideal choice for the following safety-critical applications:
• Emergency shutdown system: Provides uninterruptible power supply guarantee for the ESD system of chemical and petrochemical plants

• Fire and gas detection system: Ensure the continuous operation of the F&GS system in emergency situations

• Burner management system: Provides reliable power for the BMS of boilers and heating furnaces

• Critical process control: Nuclear power, oil and gas pipelines, and other scenarios with extremely high requirements for power supply continuity

Intelligent Connection for the Future, Safety without Boundaries: The HIMA F8628X communication module redefines the new height of safety system integration

With the in-depth development of the Industry 4.0 era, the deep integration of security systems and intelligent manufacturing is becoming a new trend in the industry. HIMA, a global leader in functional safety, today grandly launched the new generation F8628X high-performance communication module. This module, with its outstanding multi-protocol compatibility, powerful data processing performance and unprecedented integration flexibility, builds a future-oriented digital communication bridge for modern industrial safety systems.

The core engine of digital integration for security systems

The HIMA F8628X is a high-performance communication interface module specifically designed for the new generation of HIMA safety controllers, such as the F8650X, F8652X series, etc. As the “data hub” between the safety control system and the upper-level information management system, F8628X breaks through the limitation of information silos in traditional safety systems, achieving a deep integration of safety data with process control and production management systems, and creating a truly digital safety platform for customers.

Native support for multiple protocols enables all-round interconnection

The revolutionary breakthrough of the F8628X module lies in its native support for multiple mainstream industrial Ethernet protocols, including but not limited to:
• OPC UA: It provides standardized data modeling and secure communication capabilities to achieve seamless integration with upper-level systems such as MES and ERP

• PROFINET IO: Supports as a Controller or Device, and is deeply integrated with mainstream automation systems such as Siemens

• Modbus TCP/IP: Ensures compatibility with widely used SCADA systems and smart devices

• EtherNet/IP: Meets the connection requirements of mainstream devices in the North American market

This multi-protocol parallel processing capability makes the F8628X a truly universal communication platform.

Core features and technological innovations

• Outstanding data processing performance: Equipped with a high-performance multi-core processor, it can simultaneously handle high-speed data exchange for multiple communication protocols

Enhanced network security features: Integrated security mechanisms such as firewalls and access control lists to ensure communication security

• Redundancy and high availability design: Supports network redundancy and module redundancy to meet the extreme availability requirements of critical applications

• Advanced diagnostic functions: Provide detailed communication status monitoring and diagnostic information, supporting predictive maintenance

• Future scalable architecture: Supports software-defined functions and can support new communication protocols through firmware upgrades

Application scenarios

The F8628X communication module is an ideal choice for the following digital applications:
• Smart Factory: Achieve deep integration of safety systems with digital twins and MES systems

Predictive maintenance: Upload the equipment safety status data to the predictive maintenance platform through OPC UA

• Energy Management: The safety system is integrated with the energy management system to achieve coordinated optimization of safety and energy efficiency

• Cloud monitoring: Remote monitoring and maintenance are achieved through a secure data channel

Safe interconnection, Unobstructed: The HIMA F8621A communication module creates a reliable data channel for safety systems

Today, as industrial safety systems become increasingly complex, reliable communication between safety controllers and upper-level systems is of vital importance. The F8621A communication interface module launched by HIMA, a global leader in functional safety, is building a safe and reliable data bridge between HIMA safety systems and various fieldbus systems with its outstanding compatibility and stable performance, helping customers achieve a deep integration of safety and control.

An intelligent link between safety systems and process control

The HIMA F8621A is a communication interface module specifically designed for HIMA safety controllers such as the F35, F65 series, etc. The core mission of this module is to break down the data barrier between the safety system and the process control system, enabling the safety controller to conduct secure and efficient data exchange with mainstream automation networks and devices, thereby achieving a higher level of safety management and operational optimization.

Multi-protocol support for wide compatibility

The F8621A module supports multiple mainstream industrial communication protocols, among which the most typical one is the PROFIBUS DP protocol. This module can be integrated as a DP slave station with mainstream DCS/PLC systems such as Siemens, or it can be connected as a DP master station to field devices that support PROFIBUS DP. This flexibility greatly expands the integration capability of the HIMA safety system, enabling it to be easily integrated into the existing automation architecture.

Core features and advantages

• Strong protocol support: Supports mainstream fieldbus protocols such as PROFIBUS DP, achieving seamless integration with control systems of multiple brands.

• Secure and reliable data transmission: While achieving efficient data exchange, ensure the stability and reliability of communication, and avoid data loss or delay.

• Flexible configuration options: Supports multiple operation modes (master/slave), and can be flexibly configured according to specific application requirements.

• Simplified engineering and maintenance: Through HIMA’s mature configuration tools, module configuration, diagnosis and maintenance can be easily completed, reducing engineering complexity.

• Robust and durable design: Manufactured in accordance with industrial-grade standards, it can withstand harsh industrial environments and ensure long-term stable operation.

Application scenarios

The HIMA F8621A communication module is widely used in scenarios that require deep integration of safety systems and process control:
• Oil and gas industry: Data exchange between safety systems and DCS systems to achieve safety status monitoring and interlocking control.

• Chemical industry: Integration of safety controllers and process control systems to achieve safety parameter monitoring and alarm management.

• Energy field: Communication between the safety system and the main control system of equipment such as gas turbines and boilers.

• Infrastructure: Data communication for safety-critical applications such as railway signals and tunnel control.